Industrial systems design

We provide complete support in the process of preparing preliminary project assumptions, concepts and complete working designs, both for newly designed engineering systems and for modernisation of the existing ones, also with regard to the ATEX directive.

Major areas of operation

1. Design and implementation of screening lines

We provide design, delivery of equipment and execution of screening systems for dusts, powders and granulates. We focus on the screening of difficult materials, with a tendency to stick to the sieve. For plants operating in explosion hazardous areas, we provide solutions in accordance with the requirements of ATEX directives (screening of flammable and explosive products). In the case of plants for the food industry, on the other hand, we use hygienic equipment.

Scope of supply

  • selection of engineering equipment, e.g. crushers, screens etc.
  • support structures for screens, handling platforms
  • charging and discharging chutes
  • mechanical and pneumatic transport systems
  • production materials and ready product storage systems
  • compressed air systems
  • dedusting systems
  • CIA systems for the designed lines
  • visualisation of engineering processes
  • assembly and commissioning

2. Design and implementation of milling lines

We design and manufacture complete milling lines for micro and nano scale. Depending on the characteristics of the ground product, we use one of three technologies: dry phase milling, wet phase milling or cryogenic milling (milling at reduced temperature to increase the brittleness of hot, ductile or fibrous materials).

Scope of supply

  • system of product reception, storage and feeding in the mill
  • mill adjusted to the process specifics
  • product screening and return to mill station
  • dedusting system
  • support structures and platforms
  • compressed air systems
  • CIA systems for the designed lines
  • visualisation of engineering processes
  • assembly and commissioning

3. Change of use of the existing industrial structures

We provide support at all project stages, starting from obtaining all approvals and formal documents, through preparing a multidisciplinary design and concept documentation, building permit and working design, and ending with design supervision.

Scope of work

  • risk analysis with regard to the planned changes
  • modernisation designs for:
    • dedusting systems,
    • electric systems,
    • CIA systems,
    • air conditioning systems,
    • engineering systems,
    • storage systems,
    • transport systems,
  • modernisation works, assembly and commissioning.

4. Systems and structures adjustment to ATEX directive requirements

We specialise in the tasks which support customers in adjusting their plants to the binding explosion safety requirements. Depending on the customer needs, the work may start from preparing documents required by law, followed by system, structure or design inventory in order to determine deficiencies and irregularities, as well as checking the structural strength of devices, and ending with providing physical protection of systems against explosion.

Preparing of documents required by law

  • explosion risk assessment
  • setting out explosion hazard zones
  • explosion protection document

Inventory taking

  • production lines with regard to technology, construction, mechanics and electric matters
  • equipment with regard to their compliance with the ATEX directive
  • explosion hazard devices with regard to their structural strength
  • accompanying systems, including dedusting, electric, CIA, compressed air, and air conditioning systems
  • system extension design

Implementation of explosion risk reducing solutions

  • explosion suppression
  • explosion venting
  • explosion isolation
  • spark extinguishing
  • electrostatic earthing
  • flammable gases detection
  • flame arresters

5. Dedusting, central vacuum cleaner and ventilation systems

  • Air extraction and dedusting systems design
  • Central vacuum cleaner systems design
  • Local air extraction systems design
  • Preparing dedusting equipment working designs
  • Industrial ventilation systems design